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Ion Excel Products

DOMESTINC REVERSE OSMOSIS SYSTEM

Dimension: 3400*1400*1800 mm

Voltage: 220 VPower: 20 W

Number Of Purification Stage5 Stages

•Pre-Filter Purification
•Silver-Impregnated Activated Carbon Purification
•Reverse Osmosis

Other Features

•Automatic Flushing
•-Automatic High-Pressure Switch
•-Unit can be connected to Water Cooler / Refrigerator / Ice Maker
•-Unique Faucet can swivel in all directions

All TYPES OF SOLARS

All types of Solars Available

COMMERCIAL RO PLANTS

WORKING PRINCIPLE : Reverse Osmosis is exactly opposite to Osmosis where the solvent molecules move from the region of higher concentration to a region of lower concentration with the aid of an external pressure which is equal and opposite to the Osmotic pressure.The RO membrane has a pore diameter of 0.0001 micron (ie.,0.00000004 inches) which is smaller than bacteria ( mm to 1 mm) and virus (0.02 mm to 0.04 mm) thereby ensuring effective filtration (99.9%). Such fine pores ensure that up to 95% of the ionic impurities do not escape through the membrane. The turbulent flow of water over the membrane surface minimizes the accumulation of particulate matter on the membrane and facilitates continuous operation of the system. This membrane is made of thin, multi-layered high quality polyamide sheets. The design of the RO PLANT is primarily based on two factors . TDS content in the feed water and the recovery/reject ratio. In the separation process, purified water permeates the membrane and is collected separately, while the reject water containing concentrated dissolved and suspended solids is discharged to the drain. The passage of water also depends on factors like molecular size and diffusability co-efficients. The feed water flows continuously across the membrane and the rejected solids get into the back flow and is sent to the reject port. This process continues without clogging the membrane.

Typical packaged RO system comprises of :

• 10 /05 Micron Cartridge Pre Filter

• Flow Switch

• Pressure Booster Pump

• Membrane ModulesReject Control Valves

• Tubing And Fittings

• Permeate Flow Indicator

• Pressure Gauges

Optional Upgrade Packages Include :

•Feed Pump

•Pre-Treatment Filter

•Chemical Dosing Systems

•Auto Flushing

•Micro PLC Based Controller

•CIP System With Cartridge Pre Filter

Special Features :

• Product flow rate 0.2 m3 /Hr to 60 m3/h

• Fully and Semi Automatic

• Cabinet and Non – Cabinet Type System

• Maintains floor tiles, marbles

• Very compact and Skid Mounted

• On skid Membrane Cleaning System

• Salt rejection ranges from 90 - 98% depending upon water quality

•Product recovery ranges from 50 - 80% based on feed water

•composition.Continuous Water Quality Monitoring through TDS Meter

Advantages

•Modular design - capacity can be increased to suit requirements.

•Fully assembled skid, tested prior to shipment, ease of installation and beneficial use.

•Non-corrosive low pressure piping - virtually maintenance free.

•Low on energy consumption.

•User friendly unit - does not require continuous monitoring.

•Easily handle the hard water.Removes unpleasant smell & odour

APPLICATIONS :

•Ultra pure water for electronic industries with combination of DM Plant

•Ultrapure water for pharmaceutical industries

•Provides Healthy & Hygene Drinking Water

•For Dialysis Application in Hopitals

•Process water for manufacturing plants

•Boiler feed water with Combination of Softener

•Beverage and food processing industryBio-technology

•Mineral water

WATER SOFTENER

Water Softeners Available –

Initiative & UKL's wide range of multi port valves are innovatively designed for multiple applications. They are easy to operate and also provide excellent sealing capability. With just a simple turn of the handle, multiple functions like filter backwash, rinse brine suction and brine rinse can be performed. These valves are also aesthetically designed to fit unobtrusively in any system.

All valves in ABS material of construction.
Available in sizes of 20nb, 25nb and 65nb.
Available in top mount and side mount models for all sizes.
Available for upflow or downflow filters/softener.
All top mount type valves supplied with top and bottom strainers and suitable adaptors to fit either 2" or 46" opening vessels.
In-out adaptors with top and bottom strainers available.
Brine directors for softener valves available.

ADVANTAGES

•Easy to install and simple to operate

•Consistent treated water quality.

•Lower regeneration cost.

•Low cost of maintenance.

•Incorporates high-capacity, bead-type cation

•exchange resin which is highly stable and has a High Exchange Capacity

FEATURES:

• Available Manual and Automatic

•Avail FRP/MS Constructions

•Increases the Life and efficiency of Home appliances

•Maintains floor tiles, marbles

•Makes the cooking faster

•Reduces consumption of cooking gas

•Prevents your pipe lines, faucets and appliances from scaling

•User friendly

•alue for money

•Prevent Hair Fall

APPLICATIONS :

• Boiler Feed

• Textile processing

• Beverage production

• Cooling water make-up

• Hospitals, hotels, laundries and air-conditioning Plants

• For Residential purpose

• RO Pre-treatment

STP & ETP PLANT

Sewage Treatment Plant Capacities:

•Capacities ranging from 10-500 KLD

•Packaged STP systems

Sewage Treatment Plant Highlights:

•Customized technologies to suit stringent site conditions

•Consistent supply of treated water

•Low operating & maintenance cost

•Minimum foot print areaLow power consumptionMinimum use of chemicals

•Focus on ease of maintenance while designing

•Trained team for installation & after sales service

•Environment friendly systems

•Plants with parameters meeting PCB norms

Overcomes factors of space and height constraints

1. Conventional ASP technology (ASP Technology)Technology and Process Description

•a. Primary Treatment
Primary treatment reduces oil, grease, fat, sand, grit, and coarse/ large solids in the waste water. This step is done entirely with machinery and hence is also known as Mechanical Treatment.

•b. Secondary Treatment
Waste water from the primary treatment stage flows into the aeration tank where the waste organic matter is aerated. Secondary treatment is designed to significantly degrade the biological content of the waste water derived from human waste, food waste, soaps and detergent. This results in the reduction of organic load of the waste water.

c. Tertiary Treatment
Tertiary treatment is the final stage of treatment which raises the effluent quality to the required standards before it is discharged to the receiving environment. The objective of the tertiary treatment is to filter the residual particles (suspended solids, turbidity, residual organics, colour, odour, colloidal matter) and disinfect the water after it has undergone primary and secondary treatment stages.

2. Sequential Batch Reactor (SBR Technology)

• Technology and Process Description

The Sequencing Batch Reactor (SBR) is an activated sludge process working in a batch mode with aeration and sludge settlement both occurring in the same tank. This leads to a reduction in civil costs and less space is required as several steps are occurring in the same tank
There are five stages in the treatment process
1. Fill
2. React
3. Settle
4. Decant/ Draw
5. Idle
The inlet valve opens and the tank is being filled in, while mixing is provided by mechanical means (no air). This stage is also called the anoxic stage.
Aeration of the mixed liquor is performed during the second stage by the use of fixed mechanical pumps or by transferring air into fine bubble diffusers fixed to the floor of the tank.
No aeration or mixing is provided in the third stage and the settling of suspended solids starts.
During the fourth stage the outlet valve opens and the "clean" supernatant liquor exits the tank.

3. Moving bed bio Reactor (MBBR Technology)

•Technology and Process Description

Moving Bed Bio-Reactor (MBBR) technology is based on the bio-film principle with an active bio-film growing on small specially designed plastic carriers that are kept suspended in the reactor. It is one of the advanced biological treatment processes which have a great potential for the simultaneous and efficient removal of nutrients along with organic matter. It is a process coupling suspended activated sludge and attached growth process in a single system. The technology utilizes the advantages of both activated sludge and other bio-film systems (e.g. bio-filters, bio-rotors etc.) without being controlled by their disadvantages. The carriers are designed in such a way that it provides a large protected surface area for the bio-film and optimal conditions for the bacteria culture while suspended in the water. It is also known as Fluidized Bed Bio Reactor. In fluidized bed bioreactors the waste water is fed upward to a bed of 0.4 to 0.5 mm sand or activated carbon. The bed depths are in the range of 3 to 4 m with the specific surface area of about 100 m2/m3 of the reactor volume.
Up flow velocity is 30 to 36 m/h. The hydraulic retention time in the FBBR is ranging from 5 to 20 min. For aerobic applications re-circulated effluent is passed through an oxidation tank to pre dissolve oxygen. Adding air to the FBBR would discharge packing to the effluent. For waste water treatment, FBBRs have been used mainly for the post de-nitrification. Aerobic FBBRs are frequently used to treat groundwater contaminated with hazardous substances.

2. Membrane Bio Reactor (MBR Technology)

•Technology and Process Description

MBR system is a progression of the company’s proven sewage treatment technology for handling grey and black waste water. Membranes act as a barrier to bacteria and suspended solids to produce a low turbidity treatment plant effluent with very low bacteria counts.
MBR is the combination of a membrane process like microfiltration or ultra filtration with a suspended growth bioreactor. This very compact arrangement produces a MF/UF quality effluent suitable for reuse applications or as a high quality feed water source for Reverse Osmosis treatment. The MBR process can be employed in activated sludge processes, using the membranes as liquid-solid separation instead of the usual settling. It has high separation property due to trans-membrane pressure, blocks sludge & large molecules in the membrane letting clear water to permeate through.

MBR PROCESS

•Pre-Treatment

•Pre Screen

•Oil & grease removal

•Sand removal & fine screen

•Bio Reactor

•Submerged membrane/Airlift membrane

•Air blowers diffuse air to the wastewater

•Balance sludge discharge through pump

•Clear water will be permeated out by self priming pump at vacuum pressure through MBR Modules

Sewage Treatment Plant Capacities:

•Capacities ranging from 10-500 KLD

•Packaged STP systems

Sewage Treatment Plant Highlights:

•Customized technologies to suit stringent site conditions

•Consistent supply of treated water

•Low operating & maintenance cost

•Minimum foot print areaLow power consumptionMinimum use of chemicals

•Focus on ease of maintenance while designing

•Trained team for installation & after sales service

•Environment friendly systems

•Plants with parameters meeting PCB norms

•Overcomes factors of space and height constraints

Advantage for STP:

•Ready to use Systems

•Easy to Install

•Fast Delivery

Operational Support and Commissioning

CARBON & SAND FILTER

FRP VESSELS

Standard Sizes Available – 844, 1054, 1252, 1354, 1465, 1865, 2162, 2472, 3072, 3672, 4272, 4872

Maximum Operating Pressure < 150 psi
Vessels are “burst tested” at 4 times the rated pressure

Distribution Systems available
FRP Liner / PE Liner available

Smooth Internal Finish
2.5″ , 4″ and 6″ flanged openings available

R.O. MEMBRANES

Brackish Water, Sea Water, UF, NF, Low Fouling Membranes, Low Energy membranes available

Hydranautics, Filmtec, CSM etc

Standard Sizes of 4040 & 8040

R.O. PRESSURE VESSELS

8 inch, 4 inch and 2.5 inch diameters

End port, side port and multi-port options

All pressure ratings from 250 psi to 1200 psi

Smooth internal finish to hold all membranes

Ability to accommodate 40 inch long RO/NF/UF spiral
Wound membrane elements

Vessels are designed to a safety factor of 6 times the design pressure

Each vessel tested for 1.5 times the working pressure before despatch

Vessel sizes available for up to 6 membranes per vessel

R.O. SKIDS

TYPES
Vertical Mounting (upto 1000lph-4″ membrane housing)
Horizontal Mounting Skids (upto 25,000 lph) . Mounting here is for RO membrane housing only.

MOC
MS Powder coated skids
Stainless Steel 304 Skids

PANEL TYPES
Logic Controlled Automatic & Semi-Automatic Electrical panels.
PLC based automatic control panels.
Manual control Panels.

SPECIFICATION:
Every RO Skid shall be designed to accommodate the following components.

Cartridge Filter Housing
Pressure Gauges
Flow Meters
Control Panels
Pressure Switches
High Pressure Pumps
UV System*
Membrane housings with membranes
Pipeline
Control indicators

All RO skids are designed technically for easy maintenance and easy installation.

PUMPS

DEALERS FOR ALL BRAND PUMPS
High Pressure Vertical Multi Stage Pumps
Centrifugal Mono Block Pumps
Horizontal Multistage Booster Pumps
Sewage Pumps
Jet Pumps
Regenerative Mono Block Pumps
Open well Submersible Pumps

FLOW METERS

Panel Type & Online Type designs available

Made of Acrylic Body

SS304 Float and SS316 Guide Rods with PP end connections

Wide range available from 400 LPH to 50,000 LPH

Accuracy of +/- 2.5%

PRESSURE GAUGES

SS Body or MS Body available

Liquid Filled and normal pressure gauges as required

Bottom and back connections

2″, 2.5″ and 3.5″ dial sizes

Normal ranges available are 0-100 psi and 0-300 psi

Higher ranges available on request

Accuracy of +/- 2.5%

BUTTERFLY VALVES

Sizes Available: DN 50 to DN 600

Pressure Rating: 10 bar / 16 bar

Body: CI/Ductile Iron/ WCB/ CF8 – Single piece or Short Wafer Type or Wafer Lugged construction

Disc: SG Iron / CF8 / CF8M

Seal: EPDM / Nitrile – Integrally bonded replaceable seal

Shaft: AISI 310 / AISI 410

Operating Temperature: -40˚C to 180˚ C

Operation – Hand Lever / Worm Gear / Pneumatic Type

MULTI-PORT VALVES

Manual MPV

Semi-Automatic MPV

Automatic MPV

Sizes available – 20NB, 25NB, 40NB & 65 NB

Top Mount & Side Mount Valves available as per requirement

Valves for Filter, Softener & DM Applications

Distribution Systems, Ejectors, Brine Detectors

RO Panel

Fully Automatic RO Controllers

Remote Monitoring Automatic RO Controllers

HOUSINGS FOR CARTRIDGE FILTERS

PP Housings & SS Housings Available

PP Housings available in 10″ & 20″ in both Slim & Jumbo type

SS Housings available in Single or Multi Cartridge arrangement as required for all sizes of cartridges

TDS/CONDUCTIVITY METERS

Handheld & Panel Mounted Instruments Available
Handheld TDS Meter
Range: 0-10,000 ppm
Automatic Temperature Compensation

Portable
Accuracy of +/- 2.5%
Panel Mounted TDS Meter / Conductivity Meter
Range for TDS measurement: 0-20, 0-200, 0-2000 ppm
Range for conductivity measurement: 0-20, 0-200, 0-2000 micro siemens
Range switch over & constant check points can be freely set & adjusted
Unique signal collecting technology & thick film circuit for high accuracy
Accuracy of +/- 1.5%
Automatic temperature compensation

SENSORS, SWITCHES

FLOW SENSORS – IN LINE TURBINE TYPE

¾ inch/20 NB Flow Sensor Max Flow-1000 lph
1 inch/25 NB Flow Sensor Max Flow-6000 lph
2 inch/50 NB Flow Sensor Max Flow-25000 lph
Insertion Type Flow Sensor, In Line Paddlewheel Type Pulse Flow Sensor

SWITCHES
Dosing Switch – Positive Displacement Dosing Flow Sensors
Brine Switch – Level Switch to Detect Brine
Floaty – Level Switches for Auto MPV based Level Control, Wire – Common/NO/NC Potential Free Contact
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TRANSMITTER
4-20mA, 4-wire Conductivity Transmitter
4-20mA, 4 wire pH Transmitter
4-20mA, +/- 1000mV, 4 wire ORP Transmitter

CONTROL & MONITORING SYSTEMS

LOCAL CONTROL UNIT (LCU)
2 line display of 6 instruments & plant status
Transmits all plant data & status at desired frequency via SMS
Controls RO/UF/STP Plants
Transmits status of all auto MPV
Allows changing settings & backwash/regeneration remotely with CROWN

INSTRUMENT MONITOR (IM)
Display 4 instrument values
Transmits the above at the desired frequency via SMS
Transmits status of all auto MPV
Allows changing settings & backwash/regeneration remotely with CROWN
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ARO CONTROLLER
Sequential start/stop based on tank level
LPS & HPS interlock
Auto flushing with RWP & / or HPP
Permeate conductivity indication with alarm
Sand filter backwash reminder based on RO ON TIME

DOSING PUMP

Controls with digital display and keys

Automatic batching

Automatic air release

Highly polished zirconia balls offer excellent NRV characteristics

Braided 20 kg/cm2 class tubing to prevent pinching

4×7 segment LED display

110-250 V power supply

PC enclosure, noryl head, Viton rubber parts and Teflon diaphragm

WATER ATM

AUTOMATIC DISPENSING UNIT (ADU)
Consumers can get water anytime (24×7) without the presence of an operator
Automatic prepaid card based dispensing system for quick & easy access to purified drinking water
Fool proof system to eliminate theft of water and money collected
Flexible recharge options to consumers
Enterprise can manage and analyse revenues from water sales via AWACS software
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RFID card of an OEM used for fetching water anytime from an ADU
Cards issued to customer are uniquely identifiable and they are tamper proof
Card stores balance in the form of liters
Balance on card will be updated after every valid use at the OEMs DU AWACS SOFTWARE
AWACS – software for downloading and managing sales data from CRU Options
Read/update sale price
Download sales data
Maintain customer information Reports
Customer details installation wise
Water sales installation wise
Month wise

CARD RECHARGE UNIT (CRU)
CRU will be used for
Recharging Cards
Initialize cards for the OEM
Verify the balance on the card
CRU captures all recharge information in its internal memory
Information in CRU can be downloaded and managed by using a PC based software called AWACS
WATER CARDS
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